The Effectiveness Level Analysis of Flask Less Molding Machine Using Overall Equipment Effectiveness (OEE) as An Improvement of Machine Productivity

CV. Okabawes Karya Logam is a metal foundry company in Ceper, Klaten, Central Java, Indonesia that uses automatic moulding machines. This company has implemented Total Productive Maintenance which is useful for increasing the overall effectiveness of the company. The use of Flask Less Horizontal Mou...

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Main Authors: Djunaidi, Much., Athallaric, Calvin, Munawir, Hafidh
Format: UMS Journal (OJS)
Language:eng
Published: Department of Industrial Engineering Universitas Muhammadiyah Surakarta 2022
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Online Access:https://journals.ums.ac.id/index.php/jiti/article/view/20633
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author Djunaidi, Much.
Athallaric, Calvin
Munawir, Hafidh
author_facet Djunaidi, Much.
Athallaric, Calvin
Munawir, Hafidh
author_sort Djunaidi, Much.
collection OJS
description CV. Okabawes Karya Logam is a metal foundry company in Ceper, Klaten, Central Java, Indonesia that uses automatic moulding machines. This company has implemented Total Productive Maintenance which is useful for increasing the overall effectiveness of the company. The use of Flask Less Horizontal Moulding Machine in production to make product moulds is one of the breakthroughs to achieve this effectiveness. However, the usage of the Flask Less Horizontal Moulding Machine cannot be maximized due to several problems. This research was conducted on the Flask Less Horizontal Molding Machine due to the large number of defects and downtime that often occur on machines which aim to measure the value of effectiveness by collecting some supporting data. This research begins by measuring the Overall Equipment Effectiveness (OEE) value, then identifies the root of the problem with the Fishbone Diagram which has 5 main factors that influence it and continues to provide solutions to the five root causes of the problem. The results showed that the Overall Equipment Effectiveness (OEE) value on the Flask Less Horizontal Moulding Machine was 58,53%, this value is below the standard because the Japan Institute of Plan Maintenance (JIPM) set a standard of 85%. There are also 5 main root causes of the Fishbone Diagram identification that have been given solutions.
format UMS Journal (OJS)
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institution Universitas Muhammadiyah Surakarta
language eng
publishDate 2022
publisher Department of Industrial Engineering Universitas Muhammadiyah Surakarta
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spelling oai:ojs2.journals.ums.ac.id:article-20633 The Effectiveness Level Analysis of Flask Less Molding Machine Using Overall Equipment Effectiveness (OEE) as An Improvement of Machine Productivity Djunaidi, Much. Athallaric, Calvin Munawir, Hafidh OEE; Total Productive Maintenance; Moulding Machine CV. Okabawes Karya Logam is a metal foundry company in Ceper, Klaten, Central Java, Indonesia that uses automatic moulding machines. This company has implemented Total Productive Maintenance which is useful for increasing the overall effectiveness of the company. The use of Flask Less Horizontal Moulding Machine in production to make product moulds is one of the breakthroughs to achieve this effectiveness. However, the usage of the Flask Less Horizontal Moulding Machine cannot be maximized due to several problems. This research was conducted on the Flask Less Horizontal Molding Machine due to the large number of defects and downtime that often occur on machines which aim to measure the value of effectiveness by collecting some supporting data. This research begins by measuring the Overall Equipment Effectiveness (OEE) value, then identifies the root of the problem with the Fishbone Diagram which has 5 main factors that influence it and continues to provide solutions to the five root causes of the problem. The results showed that the Overall Equipment Effectiveness (OEE) value on the Flask Less Horizontal Moulding Machine was 58,53%, this value is below the standard because the Japan Institute of Plan Maintenance (JIPM) set a standard of 85%. There are also 5 main root causes of the Fishbone Diagram identification that have been given solutions. Department of Industrial Engineering Universitas Muhammadiyah Surakarta 2022-12-30 info:eu-repo/semantics/article info:eu-repo/semantics/publishedVersion application/pdf https://journals.ums.ac.id/index.php/jiti/article/view/20633 10.23917/jiti.v21i2.20633 Jurnal Ilmiah Teknik Industri; Vol. 21, No. 2, December 2022; 162 - 168 Jurnal Ilmiah Teknik Industri; Vol. 21, No. 2, December 2022; 162 - 168 2460-4038 1412-6869 eng https://journals.ums.ac.id/index.php/jiti/article/view/20633/8149 Copyright (c) 2022 Jurnal Ilmiah Teknik Industri http://creativecommons.org/licenses/by-sa/4.0
spellingShingle OEE; Total Productive Maintenance; Moulding Machine
Djunaidi, Much.
Athallaric, Calvin
Munawir, Hafidh
The Effectiveness Level Analysis of Flask Less Molding Machine Using Overall Equipment Effectiveness (OEE) as An Improvement of Machine Productivity
title The Effectiveness Level Analysis of Flask Less Molding Machine Using Overall Equipment Effectiveness (OEE) as An Improvement of Machine Productivity
title_full The Effectiveness Level Analysis of Flask Less Molding Machine Using Overall Equipment Effectiveness (OEE) as An Improvement of Machine Productivity
title_fullStr The Effectiveness Level Analysis of Flask Less Molding Machine Using Overall Equipment Effectiveness (OEE) as An Improvement of Machine Productivity
title_full_unstemmed The Effectiveness Level Analysis of Flask Less Molding Machine Using Overall Equipment Effectiveness (OEE) as An Improvement of Machine Productivity
title_short The Effectiveness Level Analysis of Flask Less Molding Machine Using Overall Equipment Effectiveness (OEE) as An Improvement of Machine Productivity
title_sort effectiveness level analysis of flask less molding machine using overall equipment effectiveness oee as an improvement of machine productivity
topic OEE; Total Productive Maintenance; Moulding Machine
topic_facet OEE; Total Productive Maintenance; Moulding Machine
url https://journals.ums.ac.id/index.php/jiti/article/view/20633
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